Mixing is applied by speed controlled Rushton turbine stirrers. Dissolved oxygen levels in aerated processes are controlled by computer models. All ingoing and outgoing flows are measured and logged in the process computer. In the near future an 8 m3 bubble column fermentor can handle batch or fed-batch type fermentations.
Four stand-alone 10 l lab fermentors are intended for initial fermentation tests on a small scale and for fermentation tests of feedstocks that have been treated in the bench scale pretreatment unit. The in situ sterilizable fermentors have jackets and Rushton type agitators with speed control, similar to the large main fermentors.
The four 300 l vessels can be used for executing batch and fed-batch processes. Maximum filling is 180 kg depending on hold-up. Each vessel is equipped with two dedicated feed vessels. Auxiliary substances can be added from additional vessels. The 300 l fermentors are located in the ATEX (T3) zone.
One 4 m3 vessel can be used for executing batch and fed-batch processes. Maximum filling is 2,800 kg depending on hold-up. The vessel is equipped with two dedicated feed vessels. One additional vessel is in place for auxiliary substances. The 4 m3 fermentor is located in the ATEX (T3) zone. This scale can also be used for small production batches or production trials. Fermentation usually is followed up by our DSP section.